Send to your customer’s quality engineer. Also, archive it locally for future IATF 16949 audits. Many foundries fall into the trap of using a CQI-27 assessment XLS that is several years old. Here is what goes wrong:
| | Consequence | |--------------------------|----------------| | Missing 3rd Edition questions on simulation (MAGMA, ProCAST) | Customer rejects the audit as incomplete | | Old scoring weights (e.g., overemphasizing management, underplaying melt chemistry) | Misleading risk profile | | No hyperlink/evidence column | Unable to prove compliance during remote audits | | Incompatible with new Windows Excel versions | Formula errors (#REF! and #NAME?) | cqi27 casting system assessment xls upd
Enter , the Casting System Assessment (CSA) standard developed by the AIAG (Automotive Industry Action Group). This specialized auditing framework is designed specifically for foundries and casting suppliers. It provides a structured methodology to evaluate process controls, prevent defects, and ensure metallurgical integrity. Send to your customer’s quality engineer
Introduction: Why CQI-27 Matters in Modern Manufacturing In the high-stakes world of automotive and industrial manufacturing, casting defects are not merely an inconvenience—they are a liability. Porosity, inclusions, and dimensional inaccuracies can lead to catastrophic product failures, costly recalls, and damaged brand reputation. Here is what goes wrong: | | Consequence
The quality manager had previously downloaded an outdated PDF checklist. Panic ensued. Fortunately, a colleague had a recently updated from a trade workshop.